Most often, when you think of an “energy-efficient” home, you think of the latest and greatest appliances; heating and cooling systems that promise to cut your electric bills in half; voice-activated technology systems, and a laundry list of other trends and gadgets that reduce our energy bills – or claim to.

The truth is, most modern appliances are already energy efficient.

So the real secret to saving money is how you build your home.

Nearly all your home’s energy costs come from operating your heating and cooling systems. That’s why in the fall and spring your bills are nearly cut in half.

We are not just talking about your actual air conditioner.

Adding structural benefits to the gussets of your house is what supports heating and air systems, and drastically lowers the costs of energy bills.
Here’s what really matters: Air Penetration or exchanges. Keeping cold air out, and hot air in (or vice versa).

How much do you know about the structure of your home? How it was built? And how that construction affects your energy bills?

We do not consider energy efficiency an upgrade.

Every home we build has energy efficiency built right into the core of the home. That means no inflated costs.

Put simply, we build every one of our homes the way we build our personal houses. For us, energy efficiency is the standard — not an upgrade.

Here’s how we do it.


On every home we build, we use a Huber Advantech Zip wall Sheathing system on the exterior of the home. Zip wall keeps moisture and air out of your home, while still allowing moisture vapor to escape. This material is bonded to the sheathing, and is used before brick and/or siding is in place. It is the most expensive product of its type but is the highest quality we’ve ever seen, which is why we choose it over any other as our standard.

Our foundations are all Superior Walls — this is standard. Where most builders leave it at poured in place foundation walls. Superior walls come precast and pre-insulated ready to finish if it is in a basement area. Keeping your basement, the perfect temperature year-round. To find out more about our foundation structure, view our guide to foundations. 


Interior Walls
We don’t care if you are building a tiny home or in a 10,000 square foot home. We insulate the interior side of the exterior walls the same way.

Caulk Sealant
At Design Build Custom Construction we use a silicone based caulking sealant on the inside of all exterior walls to seal any gaps.

From the inside of the walls, we caulk the “joints” where your sub-floor meets your walls, between all studs and anywhere else that creates a gap to the exterior. This is something you never see; it exists in the “bones” of the home. But again, it’s all about keeping air from going in and out.

Insulated Headers
This is the blocking that goes above your doors and windows and serves as structural support.

As we mentioned, there are 2 x 4s every 16 inches in a home’s structure. This area is an exception, because of the shape and location, so the header board helps support the load of the house above the window or doors, where the 2 x 4s would have been.

Typically these are made from standard lumber which allows for heat/cooling loss, but we chose to use an insulated header which consists of two pieces of wood with insulation on the interior side of the boards.

If we didn’t take this precaution and pay this much attention to these types of details, the cold would be able to come in much easier. This is a technique unique that is definitely not standard in the industry
In almost any home, band boards are the number one culprit for air penetration and loss.

Band board is the material that covers the space between the floors of your home. There are gaps in this section of the exterior of the home that needs to be insulated. To fill them, we use spray foam insulation – mainly because there is no other product that can get in there as effectively.

This spray foam covers and fills all the nooks and crannies. Because there isn’t a wall cavity in the floors like there are the walls, this method of insulation is a MUST for preventing air penetration.

Keep in mind, everything we’ve discussed so far is standard practice on every Design Build Custom Construction home, no matter your budget!


By creating a standard measurement by which to gauge energy efficiency, the Home Energy Rating System (commonly referred to as the HERS Index) can tell you a LOT about your home.

According to the U.S. Department of Energy, most new homes score about 100 (the lower your score, the better) while most resale homes fall in at about 130 on the HERS index.

How Design Build Custom Construction Scores on the HERS Index
We compiled statistics from the homes we’ve built using the standard features, for the year of 2019 and Design Build Custom Construction’s average score was 58!

This means that – even with our standard construction practices – our homes are 42% more energy efficient than the industry standard and 72% more efficient than the typical resale home.

In addition to our standard energy-efficient construction methods, we also offer optional energy-efficient upgrades, including:

1. Spray Foam Insulation
Spray foam insulation is a superior alternative to traditional fiberglass.
Granted, fiberglass is still pretty good stuff, but spray foam is even better. The spray foam will virtually eliminate air penetration, but will still allow the house to breathe.

Other energy-efficient bonuses include:

2. Geothermal Heating and Cooling
Geothermal systems come with a higher price tag, but have been documented to cut energy bills by as much as 65% compared to a standard HVAC system. These systems will eventually recoup the initial cost, but it may take a while, so we recommended investing in geothermal only on your “forever” home.

3. Window Options
Our standard windows are good, solid windows, and always a grade above industry standard.

Splurging on higher quality windows, (instead of your appliances, for example, which are already energy efficient) really makes a huge difference in your energy bills long term. A top of the line window will be aluminum-clad wood compared to the standard vinyl window.
These windows typically offer better insulation and do a great job of sealing the opening.

Look, it’s always going to be cheaper to adhere to industry-standard products when building a home, but the industry standard isn’t always the best, or most affordable option, especially

over the life of your home. We don’t build homes this way just to save someone a little bit of money upfront.

In two of our recently built homes, we incorporated “our” standard insulation, Superior Walls in the basement, and energy-efficient Andersen 400 series windows. Both homes have approximately 2,500 square feet of conditioned space and their average all-in energy bill per month is just under $200!


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Design Build Custom Construction
1701 Peters Mountain Road
Dauphin, PA 17018

T: (717)921-2740